Legacy parts, back under revision control.
Existing hardware measured, scanned and rebuilt as fully parametric CAD — clean feature trees, as-built drawings and STEP files for parts that never had a model, or lost it years ago.
GEOMAGICSOLIDWORKSINVENTORPOLYWORKSFUSION 360
++
FIG.133 — SCANNED IMPELLER · REV.1
CLICK TO EXPLODE / ASSEMBLE
SCANNED IMPELLERREV.1FIG.1335-BLADE · STRUCTURED-LIGHT SCANSCALE SCALE 1:1SHT 1/6
SVC.02.D — CAPTURE INDEX, EIGHT LINES
Measured, modelled,
back under control
CMM AND STRUCTURED-LIGHT CAPTURE TO PARAMETRIC CAD — AS-BUILT DRAWINGS AND CLEAN FEATURE TREES
.01Structured-Light & Laser ScanningFull-surface capture of complex and organic geometry, with reference targets and alignment planned before the first scan.
.02CMM & Hand Metrology CaptureDatums, bores and critical features measured on a CMM or by hand — never trusted to the mesh alone.
.03Point Cloud & Mesh Clean-UpNoise, dropout and fixture artefacts removed in Geomagic, with scans aligned and merged into one usable reference body.
.04Surface Reconstruction from Scan DataClass-A and functional surfaces rebuilt over the mesh, with curvature continuity checked rather than assumed.
.05Parametric Rebuild with Design IntentA solid model with a readable feature tree that reflects how the part is actually made — editable, not a frozen import.
.06As-Built Drawings & GD&TFully dimensioned drawings with datums and geometric tolerances, so the part can be re-manufactured and inspected against a real spec.
.07Material & Finish IdentificationAlloy, polymer grade, coating and surface finish identified and called up, with hardness and thickness checks where it matters.
.08Obsolete Part Redesign & UpratingKnown failure points corrected and materials or manufacturing routes modernised, each change documented for your sign-off.
PROCESS — FOUR CHECKPOINTS
How a legacy part gets a model
STEP.01
Capture
Parts scanned with structured light and verified on a CMM, with datums and critical features measured by hand before modelling starts.
STEP.02
Reconstruct
Mesh cleaned and aligned in Geomagic, then rebuilt as a parametric solid with a feature tree that matches how the part is made.
STEP.03
Verify
The model is deviation-mapped back against the scan to an agreed tolerance, and out-of-spec areas are reported, not quietly smoothed.
STEP.04
Issue
Native CAD, STEP, as-built drawings with GD&T and the deviation report — everything needed to re-manufacture or revise the part.
SECTORS —INDUSTRIAL EQUIPMENTAUTOMOTIVEMEDICAL DEVICESINSTRUMENTATIONCONSUMER PRODUCTSROBOTICSCLEANTECH
Parts we've brought back
ALL WORK →DROP RENDER — FIG.70
SCANNED PUMP IMPELLERFIG.70
DROP RENDER — FIG.71
OBSOLETE GEARBOX HOUSINGFIG.71
DROP RENDER — FIG.72
CAST MANIFOLD REBUILDFIG.72
DROP RENDER — FIG.73
SHEET METAL PANEL CAPTUREFIG.73
DROP RENDER — FIG.74
MOULDED BEZEL AS-BUILTFIG.74
DROP RENDER — FIG.75
LEGACY VALVE BODY STEPFIG.75
OUR CLIENTS — ON THE RECORD
Signed off, worldwide
REG.014 — SIGN-OFF
“Very well thought out and articulate communication. Clear milestones, deadlines and fast work. No shortcuts. The best part — always solving problems with great original ideas.”
COURTNEY HENRYCUSTOMER IN U.S.A
ORIGINUSASERVICEREVERSE ENGINEERINGSTATUSAPPROVED ✓
SHT 1 / 3
RFI LOG — MOST FREQUENT QUESTIONS
Before you ask
Structured-light capture typically lands within 30 to 50 microns on rigid parts, and critical datums, bores and threads are verified on a CMM before the model is built.
Got a part with no drawings?
Send it over.
NDA-FIRST · SCOPED WITHIN 24H · NAMED ENGINEER